ELECTRICAL
Package does not currently include final electrical wiring of the equipment, but
can provide this service as an option.
MAJOR DETAILS
One (1) 12’ (3658 mm) OD x 70’-0” (21336 mm) S/S Dual Polarity Treater
Code ASME SECTION VIII, Div 1 2007 Edition 09 Addenda
Design Factor 3.5
Design Pressure: 517.1 kPag (75 PSIG)
Design Temperature: 175ºC (347F)
MDMT -29C (-20F)
Corrosion Allowance 3.2mm (0.125”)
Inlet deflector
Two (2) firetubes, 8.6 MMBTU/hr total duty (approximately 10000 BTU/hr/ft² heat flux)
Water outlet vortex breakers
Front End degassing section
Back end vertical flow coalescing section Dual Polarity Power Unit and Steel Grids c/w One (1) 100 kVa Dual Polarity Power Unit compete with ladder & access platform
Manual desludge system
Internal distribution system including inlet distributor, spreaders and collector toughs.
COMPRESSOR:
ONE (1) New Surplus Ariel JGC-4 frame, balanced opposed reciprocating compressor, four (4)
throw, 6
1/2” stroke, rated at 4140 Hp at 1000 RPM. Maximum total rod load 114,000 lb ( 60,000
compression - 57,000 tension). Frame is equipped with a forged steel crankshaft with integral
counterweights.
Pressurized Lube system utilizes a frame-driven lube oil pump which provides oil circulation
through a full flow oil filter to all moving parts to the frame. A divider block distribution system
supplies metered oil to cylinder bores and rod packing. Stainless Steel tubing is used
throughout the cylinder lubrication system.
Ready for prime or stand-by power, this Waukesha L7042GL powered package makes 1 MW / 1000 kW of power with only 34,000 hours on overhauled components. The engine has been preserved, features a 62 kW black start generator and an air compressor system for a complete facility. It’s currently disconnected in a yard beside highway #22, which is high load corridor for easier logistics. Additionally, this package is a perfect candidate for a conversion to multi-stage pump.
Waukesha L7024GL
VHP, 12 cylinder
Rated 1472 HP – 1097 kW @ 1200 RPM
Rated Continuous Service
Fuel – Natural Gas
Propak Fin Tube Aerial Cooler Assembly
Jacket water section
After-cooler section
Belt Driven Fan from Engine
KATO 1000 kW Generator Assembly
6P6-1900 1000Kw/1250 KVA
277/480/3/60 VAC
1504 Amps
Rated Continuous Service
Thompson MEC-20 Micro Controller Panel
Synchronous Generator/Engine Controller
Woodward Governor Control
Main Breaker
Engine Monitoring Annunciator
Kohler 60 kW Black Start Unit
Engine – John Deere 4045TF150C
Fuel – Diesel
Generator – Kohler 60REQZI
62 kW
277/480/3/60 Vac
71 Amps
Eagle Instrument Air Compressor
Qty. 2 screw compressors
Qty. 2 TECO 20 HP, 480/3/60 VAC motors
100 Gallon Storage tank
Automated air dryer assembly
Building & Skid
Length 40’
Width 20’
Height 22’
Weight 100,000 lbs.
Qty. 4 Lifting lugs on each side of the skid/building assembly.
Additional Cooler Dimensions
Width 20’
Length 10’
Height 12’
Highlights for 1 MW Generator Redeployment
Whether you’re going to redeploy this generator in its original configuration, with minor adjustments or alternatively convert it to a multi-stage pump package with our help – we have the knowledge and expertise to get this package producing for your needs.
Engine – Engine has 34,000 hours on it since major overhaul. It requires a head swing and turbos. The full scope of work can be completed in one week prior to leaving yard with detailed pricing available on request. Engine has been preserved.
Electrical – The panel & complete electrical system has received a detailed inspection and scope of work required by DJA Electrical Services. Unit electrical requires $2700 worth of parts to be 100% operational and current.
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ADDITIONAL INFORMATION
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The stabilizer is designed to handle 275 bbl/d (43.7 m3/d) of condensate at steady state when the plant is operating at 120 MMscfd (3400 E3m3/d). This includes a 10% contingency. The package has a minimum inlet flow of 137 bbl/d (21.9 m3 /d) of condensate. If thecondensate rate drops below this level the package will be operated in a batch mode until the minimum flow is reached again. The stabilizer tower can only be turned down to 2:1 and meet the guaranteed product spec from the vendor.
Note: The connective piping for the cooler is missing.
